Capabilities

Electroless Nickel

Industry-leading electroless nickel plating delivering exceptional uniformity across complex geometries with unmatched corrosion resistance and consistent magnetic properties.

Process Overview

Electroless nickel plating is an auto-catalytic chemical process that deposits a uniform layer of nickel-phosphorus alloy without the use of electrical current, ensuring consistent coating thickness regardless of part geometry.

1

Surface Preparation

Thorough cleaning, degreasing, and activation to ensure optimal adhesion of the nickel deposit.

2

Chemical Deposition

Immersion in precisely controlled bath chemistry for auto-catalytic nickel-phosphorus deposition.

3

Quality Control

In-process monitoring of bath composition, temperature, and pH to maintain deposit quality.

4

Post-Treatment

Heat treatment for enhanced hardness and adhesion, followed by final inspection and testing.

Key Properties

Hardness

As-plated hardness of 500-600 HV, heat treatable to 900-1000 HV for demanding wear applications.

500-1000 HV

Wear Resistance

Superior abrasion resistance extending component lifecycle by 3-5x compared to uncoated substrates.

3-5x lifecycle

Corrosion Protection

Excellent barrier against corrosive environments, passing 1000+ hours salt spray testing per ASTM B117.

1000+ hrs salt spray

Uniformity

Consistent coating thickness (±2 microns) on all surfaces including blind holes, internal bores, and complex geometries.

±2 microns tolerance

Applications

Our electroless nickel plating serves critical industries where performance and reliability are non-negotiable.

Data Storage

Hard disk drive components requiring precise magnetic properties and nanometer-level surface finish.

Automotive

Engine components, fuel systems, and braking mechanisms requiring wear and corrosion resistance.

Electronics

Connectors, EMI shielding, and semiconductor equipment requiring consistent conductivity and solderability.

Oil & Gas

Downhole tools, valves, and pump components operating in extreme corrosive and high-temperature environments.

Aerospace

Landing gear, hydraulic systems, and fasteners meeting AMS 2404 and MIL-C-26074 specifications.

Medical Devices

Surgical instruments and implant components requiring biocompatibility and sterilization resistance.

Ready to Enhance Your Components?

Contact our engineering team to discuss your electroless nickel plating requirements and discover the optimal solution for your application.